Manual-Automatic High Speed Carton Box Flatbed Die Cutting Machine

Manual-Automatic High Speed Carton Box Flatbed Die Cutting Machine

SZ Collection Complete Computerized Die-Chopping and Creasing Device
1. Specifications:

Product Unit QMY1two00
(SZ1200)
QMY1300
(SZ1300)
QMY1500
(SZ1500)
Max. Paper Size  mm 1200*780 1300X960 1500X1100
Min. Paper Dimension mm 350*350 400X410 540X410
Max. Die-reducing Dimension mm 1180*760 1280X940 1480X1080
Max. Speed sh/h -5500 -5500 -4500
Max. Working Stress T three hundred three hundred 300
Cardboard sheet thickness gsm 250-800 250-800 250-800
 Corrugate sheet  Thickness mm one-7 one-7 one-seven
Die-cutting Precision mm ±0.5 ±0.five ±0.5
Complete Electricity KW 23.5 23.5 27.five
Whole Fat kg 14500 16000 19000
Total Dimension mm 7000*4230*2250 7500*4530*2245 8000*4795*2245

2. Main Characteristics:
one) The Bobst variety lower structure makes the cutting system motion like a scissor, it will understand a complete and less complicated minimize.
two) Principal worm equipment makes use of alloy copper substance, soon after the knowledgeable operator’s guide scraping therapy and rigorous regular testing, it can ensures the driving areas ten several years daily life.
three) The principal chains undertake imported British Renold brand name, the differences of ten chains are considerably less than .2mm.
four) The hook up in between equipment box and driving shaft adopts sleeve and pin construction making certain a powerful connection.
a. Pace:  
The equipment adopts frequency controller to accomplish stepless speed acceleration which can attain to 5000 times for each hour. Throughout actual manufacturing, it can normally run at 3600 to 4200 instances per hour according to the high quality of the board. If the top quality of the paper is great, a very good operator even can work the device at greatest speed.
b. Safety:
As it is demonstrated in the photo of the equipment, the equipment adopts  automatic paper feeding technique which keeps the operator away from the die-reducing part. The mounting and adjustment of the die plate is also accomplished exterior of the die-cutting part with sensors and detectors at die-slicing element to make sure that the machine can not be began when the die-chopping plate is at adjustment position.
In addition to the sensors at die-chopping part, there are sensor or approach switches at window element to make the total device at monitoring standing to ensure its safety.
c. Operation convenience:
There is Gentleman-device interface set up in the control panel which will exhibits the protection standing of the machine as properly as malfunctions to aid the operator. Digicam is also put in in front of the operator for him/her to check the procedure status at the supply portion.
d. Main Buildings and Crucial Content Utilised
1) Four Primary Huge Areas: They are: base station, moving system, upper system and equipment wall. The bottom station is made of gray solid iron -HT 200 the shifting system is ductile iron – QT 42-10 and the device wall is high quality A3 steel.
two) Main Push:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a shifting established to make sure steady pressure out put of not much less than three hundred tons.

 
The materials for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-six-three.
3) Die-reducing and Creasing Portion:
The drive is transferred through crank rod to pendulum which will provide the shifting system to go up and down to attain die-cut and creasing purpose.
The pendulum is manufactured of large high quality ductile iron. The pendulum axis is completed by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 kind automatic die-chopping and creasing machine. In comparison with automated die-chopping and creasing device which is utilized for cardboard die-cutting, this kind of automated die-reducing and creasing device is largely employed for corrugated board which needs much less pressure for die-reducing, in this case quite some producers have created scaled-down width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain wider pendulum and larger diameter on its shaft to make our device final for a more time life.
The die-chopping plate utilizes 7 mm seventy five Crl plate which has a lot more hardness and existence span than the manganese plate.  
four) Board Conveying:

It adopts 3-cam intermittent positioning gadget to make certain the boarding conveying correct and steady.
The equipment uses gripper bar sort with 12A prolonged joints chain which is much less in fat and considerably less shock to the intermittent device beneath the precondition to ensure the toughness of the chain. The model of the chain is Renold U.K with high exact and good quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- light-weight in fat and high in strength.
5) CZPT Part
The electrical parts are designed and assembled according to the CZPTpean CE regular and employs entire world vast known brand name goods.

six) Installation of Die
The die mounting and dismounting adopts facet withdrawing approaches which time preserving and easy for procedure.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s tips.
The chase locking is pneumatic which is easy, convenient and dependable.
3. Special People of Our Device:
one) Clever And Particular Front Lay Layout:

In comparison with the card board sheet, the corrugated board has a lot more power. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its maximum position.
CZPTly the producers will put in sensors on this element to quit the equipment when the paper is fed abnormally to the front lay. Nevertheless, when the equipment is running at the large speed, the inertia will carry the machine to operate for a whilst to make the front lay to its optimum stage and then also harm the front lay and the gripper bar.
 
Our specific layout is that when the abnormal board feeding happens and being detected, the entrance lay can in no way reaches to its greatest level which makes cost-free from front lay and gripper bar damages simply because of abnormal paper feeding.
As it is our special design, so there is no image to be demonstrated listed here.
two) Auto-Manual Switching System
The Feeding method for this variety of machine can do vehicle and guide. When the sheet condition is good, you can use vehicle-purpose. When the shape of the sheet is not good, you can use manual function and do sheet feeding manually.  
 When the sheet is not great in shape,, you can open the rear beam and elevate up the feeder to do handbook feeding.

four. Configurations:

Title Brand name and Origin Remarks
CZPT SKF Swiss Key portion
IKO Japan or HangCZPT, China Not key portion
Chain Renold U.K Major Chain ( Discrepancy of significantly less than .two mm for per ten chains of device chain size)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photo CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Man-device Interface Delta  
Pneumatic Parts Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  

Manual-Automatic High Speed Carton Box Flatbed Die Cutting Machine

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