Flat Bed Automatic Die Cutter and Creasing Machine

Flat Bed Automatic Die Cutter and Creasing Machine

  • Specs:
Design Unit MY1200EA MY1300EA MY1500EA
Max. Paper Dimensions mm 1200*780 1300*960 1500*1100
Min. Paper Measurement mm 350*350 400*410 500*410
Max. Die-reducing Dimensions mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Force T 300 300 three hundred
Max. Paper Thickness mm one-seven 1-7 1-7
Die-slicing Precision mm ±0.five ±0.five ±0.5
Whole Power KW 16 16 20
Total Weight kg 13500 15000 18000
Overall Dimension mm 6820*5000*2145 6800*5100*2145 7300*5700*2205

 
Features of the device:
Primary Features:

  • The Bobst sort minimize construction helps make the cutting system movement like a scissor, it will recognize a full and less complicated minimize.
  • Primary worm equipment makes use of alloy copper content, soon after the experienced operator’s guide scraping therapy and rigorous standard screening, it can ensures the driving components 10 years lifestyle.
  • The primary chains undertake imported British Renold manufacturer, the variations of ten chains are considerably less than .2mm.
  • The link among equipment box and driving shaft adopts sleeve and pin structure guaranteeing a robust link.
  • Velocity:  

The device adopts frequency controller to attain stepless pace acceleration which can get to to 4500 times for every hour. During true production, it can generally operate at 3800 to 4000 instances for each hour in accordance to the good quality of the board. If the top quality of the paper is great, a good operator even can run the device at 4200 instances for every several hours CZPT experience as well hard.
         Security:  
As it is proven in the image of the device, the machine adopts rear portion paper feeding technique which keeps the operator away from the die-reducing element. The mounting and adjustment of the die plate is also accomplished outdoors of the die-chopping portion with sensors and detectors at die-cutting element to make sure that the machine can not be started when the die-cutting plate is at adjustment standing.
Besides the sensors at die-chopping element, there are sensor or method switches at window portion to make the whole device at checking standing to guarantee its security.
 

  • Procedure comfort:

 

There is Guy-machine interface mounted in the control panel which will demonstrates the protection position of the machine as properly as malfunctions to facilitate the operator. Camera is also mounted in front of the operator for him/her to keep an eye on the operation status at the delivery part.
 
Major Constructions and Important Substance Utilised  
Four Major Massive Components: They are referring to: base station, shifting platform, higher system and device wall. The bottom station is manufactured of grey cast iron -HT two hundred the shifting system is ductile iron – QT 42-ten and the device wall is high quality A3 steel.
Main Drive: 

 

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a shifting established to guarantee steady pressure out set of not less than three hundred tons.
 
The materials for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-four.
 
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.

Die-reducing and Creasing Part:  
The push is transferred through crank rod to pendulum which will provide the moving platform to move up and down to achieve die-reduce and creasing objective.
 
The pendulum is produced of substantial high quality ductile iron. The pendulum axis is done by induction harden with surface hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind computerized die-cutting and creasing device. Compared with automated die-chopping and creasing device which is utilized for cardboard die-chopping, this kind of semi-automated die-slicing and creasing device is primarily used for corrugated board which needs considerably less strain for die-slicing, in this case really some producers have made more compact width on the pendulum and smaller sized diameter on the pendulum shaft. We keep broader pendulum and even bigger diameter on its shaft to make our machine very last for a lengthier daily life.
 
The die-slicing plate employs 7 mm seventy five Crl plate which has more hardness and existence span than the manganese plate. 

  • Board Conveying:

 

It adopts three-cam intermittent positioning device to make sure the boarding conveying accurate and secure.
The machine utilizes gripper bar variety with 12A long joints chain which is much less in bodyweight and much less shock to the intermittent device beneath the precondition to guarantee the strength of the chain. The brand of the chain is Renold U.K with substantial specific and top quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge variety- mild in weight and substantial in power.
 
CZPT Element  
The electrical components are made and assembled according to the CZPTpean CE common and makes use of planet extensive recognized manufacturer goods.
Installation of Die  
The die mounting and dismounting adopts aspect withdrawing techniques which time saving and effortless for operation.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.  
The chase locking is pneumatic which is easy, handy and trustworthy.
Unique Characters of Our Device:
Clever And Special Entrance Lay Layout:  
When compared with the card board sheet, the corrugated board has more energy. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the entrance lay reaches to its highest position.
 
CZPTly the producers will put in sensors on this element to end the machine when the paper is fed abnormally to the front lay. However, when the device is working at the substantial pace, the inertia will provide the machine to operate for a whilst to make the front lay to its optimum stage and then also hurt the front lay and the gripper bar.
 
Our unique layout is that when the irregular board feeding takes place and becoming detected, the entrance lay can never reaches to its highest level which tends to make totally free from entrance lay and gripper bar damages since of irregular paper feeding.
 
As it is our specific design and style, so there is no photograph to be demonstrated below.
Optional Shipping and delivery System:  
According to the requirement of the shopper we can do the shipping and delivery system either square variety or E type (as revealed in the photograph) . If the client has enough pallets, he can pick square sort. If the customer does have enough pallet, he can pick, E sort system for which will also offer four shipping and delivery trolleys.
Pneumatic Pre-loading and Lifting Step Device:  
The pre-loading device is pneumatic pushed. When a single paper dimension is set, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading system, you can just push the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
Dancing Roller Feeding:  
Quite some of the die-cutting device producers use immediate feeding technique which is the operator will feed the board immediately to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which makes the board feeding work hard and inaccurate.
Our equipment employs an extra dance roller feeding program whose board feeding time can be increase to .six second. With each other with the conveying components it makes an simpler perform of the operator and faster in performance of the equipment.
For example:  If an operator operates the immediate feeding semi-automated die-reducing equipment at 3300 sheets for each hour, he can easily operate our machine at 3700 – 4000 sheets for every hour. Conveying Component:  
The board acquired by the dance roller will go by means of a conveying portion with belt conveying and belt urgent which tends to make the board currently being pressed before reaching to the entrance lay.
Ahead of the board reaches to the entrance lay, he will be repositioned by the aspect lay.
By these techniques, the board conveyed by the dance roller will be much more accurate and stable when they attain to the gripper bar.
There is also detector to detect the status of the board. If board does not appear to the entrance lay at typical position, the detector will send alerts to end the equipment.
 None-cease Feeding and Shipping
This kind of machine has our patented program – non-stop feeding and delivery features which can lessen the doing work tension of the operator and enhance the working efficiency of the equipment
 
Below this program, the pre-piling is at the facet of the operator. The pre-piled board can be transported below the principal pile when the major pile is detected quick of paper.
 
At the shipping element, when the board is lower to be about 1 meter, the machine will push the die-cut board pile out of the machine delivery component so that it is effortless for the operator to draw them to the designated place CZPT the need to have of stopping the machine.  
 

  • Configurations:

 

Identify Brand and Origin Remarks
CZPT SKF Swiss Important component
IKO Japan or HangCZPT, China Not essential part
Chain Renold U.K Primary Chain ( Discrepancy of considerably less than .two mm for per 10 chains of machine chain size)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Photograph CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Principal Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Guy-equipment Interface Delta  
Pneumatic Parts Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

 

  • Resources Package
Name Quantity Specification
Minus Screw Driver one one hundred fifty
Plus Screwdriver one one hundred fifty
Monkey Wrench 1 three hundred
Inner hexagon Spanner 1 set one.522.534568101214
Greasing Gun 1  
Oil Gun 1  
Wrench A single established twelve,14/thirteen,sixteen
Vise one  
Triangular File one  

 

Flat Bed Automatic Die Cutter and Creasing Machine

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